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Possible
Difficult Situations Installing a Wall safe
We are not responsible for any
injury to yourself or others, any damage to your wall, your tools, or your wall
safe. These directions are only to assist with installation.
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You have purchased
a wall safe, and now are faced with where it will be installed. First
off you need to be aware that there might be hidden utilities in the
wall throughout the house as well as other unknown obstacles.
Hidden utilities
may include such things as heat ducts, water lines, electrical wiring,
cable television wiring. Some houses are wired throughout with wiring
for a central stereo. This means that the stereo is located in one room
with wires routed throughout the dwelling to other rooms, usually within
the walls, terminating at speakers which might be located in the walls.
Some other
unknown obstacles might include, but not inclusive to all situations,
could be such things as plumbing vents. These are pipes that are routed
from your plumbing system up through the wall through the roof that
allow air to enter the system so that when you drain you bath tub let’s
say, the suction created from the water going out does not pull the
water from the trap and thus allowing sewer gases from entering your
house.
Some older houses
were built long before there were standards in construction. This
creates the problem of stud spacing. When someone built, they built
according to what they had, thus the spacing varies. If the wall
covering was such that they could space the studs say 20 inches apart,
that was done. Should you have a house as this, you will need to modify
your installation to compensate for this.
In this
situation, you will be required to install headers between the studs,
Top and Bottom of where you want to locate your safe. Then install an
additional piece (new stud), to close the distance to allow the safe to
be fastened through the inner side walls. |

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Some older houses
were constructed of Planks. These create the problem of not being able
to just use a utility knife to cut through the wall board as in newer
house construction. You will need a saw in this situation. Also these
walls were usually covered with what is known as lath and plaster.
Lath is slats of
wood 1 ¼ inches wide, by 4 foot long. These were nailed to the planking,
and then a layer of plaster applied over them to create a smooth
surface. If you find that you have this situation, be cautious when
cutting the opening to not disturb the lath that you are cutting
creating cracks in the plaster. Should this happen, a light coat of
today’s wall board compound, will remedy minor glitches. Re-paint, and
or repairing the surface finish as needed.
What
if the location you choose has the studs too close together. |

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In this situation
you will be required to do a more extensive installation, but still
possible.
First again confirm
that there are no utilities, electrical wiring, heating ducts, pipes,
excreta, then you will need to locate the stud that is closest to the
location that you want your safe installed, (For our demonstration we
started on the right STUD “ C “).
Once we determined
that the next stud to the left (STUD “ B ”) was not going to allow us to
have sufficient spacing, (we found that the spacing between the studs
was only 12, or spaced 13.5” O/C in our old house). We then continued
moving to the left until we located the next closest stud (STUD “ A “),
which we found was spaced 29.5” O/C, meaning the opening would then be
28”, much too large for our application.
We then determined
that we needed to install headers to first support the stud (“ B “),
that we were required to cut through. We confirmed that this stud was
not a supporting stud, Supporting meaning that if we cut it temporarily
there would be no damage to the structure’s integrity, until we could
install our headers.
Should this be a supporting wall, we would need to install temporary
supports in our room to take the load while we constructed headers to
support our installation. |

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To accomplish this
we acquired 4” X 4” posts of sufficient length to reach from the floor
to a 4” X 4” along the ceiling, making sure to have a wedge fit. Allow
yourself sufficient space to perform your installation comfortably.
Should the floor be
of a special material such as Marble, carpeting, something that might be
damaged easily, you will want to allow for a board, piece of plywood, to
distribute the weight of the temporary supports and not damage the
flooring.
Once you have the
temporary supports in place, you can begin the final steps to your
installation.
NOTE: When
installing your top header, (due to this being a supporting wall) you
will need to double up the header, to carry the weight above. Use a
piece of ½” x 3 ½” X (length to fit your header pieces) of Plywood to
space your header 2” X 4” pieces.
You will need to
remember and cut the portion of stud that you are removing high enough
to allow the extra support, also along the right stud you will need to
allow for a 2” X 4” (Header Support) to be installed. |

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NOTE:
You may have to make your opening
larger to allow for the installation of the header. Not a problem, the
extra opening can be closed down once you have the final opening
established.
Install the lower
header, then the upper header tacking them to hold them in place until
you can fasten the Header supports to the left and right original studs.
Deck screws, and or nails, are good fasteners, with deck screws being
the preferred method. We suggest Deck screws rather than Drywall screws
because they are of a heavier wire size.
Once you have the
Headers firmly fastened in place you will now need to install your “New
Stud”. To do this Determine it’s location, then measure 1 ½” (remember
we are working from the right for this illustration).
At the marks you
made you will need to install a 2” x 4” block at the top and bottom
(extending left) to make a place to fasten your “New Stud”.
Install your “New
Stud” again fastening with deck screws, nail, which ever you prefer.
If you had to make
the opening in the wall larger than the final safe opening, you can use
the wall board removed, to close down the opening, you might be able to
install sheetrock, whatever it needs.
Should your
original wall covering be thicker than the sheetrock used in today’s
construction, you might need to shim out the new supporting headers and
supports to end with the patch area flush with the original wall
surface.
Then use joint
tape, and joint compound to fill cover the joint between your patch and
the original wall. Smooth, paint and or finish to match the original
wall covering.
You may now
continue with the manufacturers installation instructions that came with
the safe. |
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